Cement Plants

Product Details:

Bauxite ore is available from the market as lumps with 54 - 58% Alumina as Al 2O3.

The Al2O3 percentage should be 57-58% to produce A grade ferric alums. Technical grade Sulphuric acid having concentration of 98.5% is used for the process.

The spent Sulphuric Acid which is 70% to 90% pure can also be used partially with 98.5% Acid.

Manufacturing Process :
The raw materials for ferric alums are

• Bauxite
• Sulphuric acid

 

Features:

• The Bauxite lumps are crushed to size with help of a Jaw crusher. The crushed material is fed in to a open circuit ball mill to grind it to 90% passing through 100 mesh size.
• This ground Bauxite powder is stored in the storage Hopper.The Digester has Lead and AHR lining.
• A measured quantity of water or recycled liquor is fed into the digester.
• A measured quantity of Sulphuric Acid or Spent Acid is added to the Digester.
• The temperature of the diluted Acid rises due to the liberation of heat of dilution.
• Now, the powdered Bauxite is added slowly and carefully.
• The reaction is vigorous and the reaction proceeds with frothing.
• The reaction is taken to the completion by adding Bauxite to neutralise the remaining Acid.
• The agitation with the compressed air is done as and when required.
• The liquid is drained into the settling pit and allowed to settle for a few days.
• The decanted liquid is taken to the evaporator where it is heated with steam coils. As the desired gravity of liquid is achieved, the liquid is taken to the moulds for casting.
• The sludge is washed into a centrifuge. The liquid is recycled and the solid sludge is used for land filling.

The raw materials are:
For Ferric Alum:

• Bauxite
• Sulphuric Acid Technical Grade 98.5% pure.
• We can use spent Sulphuric acid along with conc.
• Acid in significant quantity.

For Non Ferric Alum ( Aluminum Sulphate) :

1. Aluminum Hydrate
2. Sulphuric Acid Technical Grade 98.5% pure

Specific Raw Material Consumption (For Alum Containing Alumina as Al2O3 16 %)

Quantity required daily for 50 TPD Alum Plant:-

You can manufacture Ferric Alum, Non Ferric Alum( Aluminum Sulphate) and Liquid Alum from the same plant.

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Product Details:

We are leading manufacturer and exporter of Mini Cement Plants and our product is made up of good quality.

All our manufactured cement making machines including vertical shaft kiln and clinker grinding unit are functionally and mechanically superior then the ordinary cement plants.

Our mini cement plants are :

VRRK:- Latest Technology in Mini Cement Plant :-

Raw Materials :

• Limestone (purity not less than 88% Total Carbonate)
• Clay ( Black Soil ) should be buttery
• Coke Breeze / Petro Coke
• Laterite ( Used if Clay do not have 16% Fe2O3)
• Gypsum (Additive used during Clinker Grinding)

Manufacturing Process:

VSK Technology is used to manufacture clinker on small scale. The plant is small and easy to operate. The Raw Materials :



The process is divided in 3 parts:

1. Raw Mill Section
2. kiln Section
3. Clinker Grinding Section

1. Raw Mill Section :
All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.

Now, the raw materials are taken as per their required percentage with the help of a weigh belts(Control by PLC).The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.

2. Kiln Section :
From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the kiln through feed chute for burning and Fusion. The temperature goes up to 1350OC in the burning zone. The material travels very slowly in the kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the kiln.

3. Clinker Grinding Section :
The clinker so obtained is crushed to make its size less than 25 mm. The crushers/Roller crusher are used to crush the clinker.
The Gypsum is used as an additive. Both material crushed together and went into feed hoppers through elevator.  They are collected through the feeders provided below the feed hoppers. The clinker and gypsum are mixed in certain ratios (5%). So, the weigh belt is used to weigh the ingredients for mixing.  A modern electronic weighing & control system may also be used to weigh and measure the ingredients The ratchet/Tables feeder is used to control the feed in the mill and control the fineness of the Cement.

The ground Cement is taken to the aeration and storage silo with the help of elevator or air lift. The aerated Cement is filled in 50Kg bags with the help of packing machine. The product is stored in the godown through belt conveyor and stacking/dispatched as per requirements.The pollution control equipments are necessary as there may be dusting in the plant.

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Product Details:

We are leading manufacturer and exporter of Cement Plant and our product is made up of good quality.

All plants which produce cement, including furnaces vertical shafts and the units for the grinding of the clinker are the functional point of view and mechanical mills higher than the ordinary cement.

Our mini cement plant are:

• VRRK - The latest technology concerning the mini-mills that produce cement

Raw materials:

• Lime (purity not lower than 88% Total Carbonate)
• Clay (black earth) must be greased
• Coke Coal / Coke Petroleum
• Laterite (if the sludge is not 16% Fe2O3)
• Plaster (additive used in clinker grinding)
• The manufacturing process

 

The VSK technology is used during the prepare of clinker small scale. The facility is small and easy to operate.

Raw Material Percentage:

• Clay (Black Soil) 16-18
• Pet Coke 8
• Iron dust 1% if required

 

The process is divided into 3 stages:

• raw grinding section
• furnace section
• Section Crushing clinkers

 

1. Section grinding to believe:
All raw materials must have a dimension of 25 mm. If the dimension of the raw material is larger than 25 mm, it must be crushed in a crusher and a hammer mill. All raw materials are crushed is stored in tank farms by discharge conveyors.

Now, raw materials are carried in accordance with their percentage required with the help of belt feeders (control by PLC). The measured materials are sent to power the belt conveyors and after they are moved, in an elevator in a feed hopper. Power to the material is controlled with the help of a feed ratchet / The feed table.

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Product Details:

We are leading manufacturer and exporter of Portland Cement Plants VSK and our product is made up of good quality.

VSK technology is used to prepare clinker on a small scale . The plant is small and easy to operate.

Raw material :


VSK technology The technology is used to make clinker small small scale. The plant is small and easy to operate.

The process is divided into 3 parts:

• Section Mill Raw
• Section Furnace
• Grinding Section

1. Section Mill Raw:
All raw materials must be smaller than 25 mm. If the size of the raw material is larger than 25 mm have to be crushed by a crusher and the hammer mill. All materials are stored crushed in storage land crawlers.

Now, the raw materials are footsteps according to their percentage necessary with the aid of a weighing belt (control by PLC). The measured materials go to the feed conveyor and then transferred to a hopper feeder elevator. The feed material is controlled with the help Ratchet feeder / feeder frame.

2. Section of Furnace:
Silo mixed raw materials are taken to Nodulizador with the aid of a conductive blade. Then the water is sprayed into mixture (10%) to the nodes with the help of nodulizador. These lumps are fed into the furnace by rail for burning and fusion. The material travels very slowly in the oven. All material is melted here. After the burning zone through the material begins to cool slowly. The clinkering begins and finally the clinker leaves the kiln.

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Product Details:

We are leading manufacturer and exporter of Cement Plants and our product is made up of good quality.

Installations For The Manufacture Cements:

• Cement facilities that we offer consist of equipment that includes mills Bullets, Oven, Jaw Crusher, Lift, Power Ratchet, bagging, the device Pollution Control, Des Tools, Media, Sliders with compressed air and hoppers.

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Product Details:

We are leading manufacturer and exporter of Turnkey Cement Plants and our product is made up of good quality.

We are assisted by a team of experienced professionals who effectively manage various operational processes of our company.

Its strong influence on processes such as research and development, quality control and production has helped us to ensure the quality and consistency at every stage of our production process.

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Product Details:

We are leading manufacturer and exporter of VSK Portland Cement Plants and our product is made up of good quality. The VSK technology is used for the production of small-scale clinkers. The equipment is small and easy to operate.

Raw Material Percentage:

• Lime Stone 71-72%
• Clay (Black Soil) 16-18
• Pet Coke 8
• Iron dust 1% if required

The VSK technology is used for the production of small-scale clinkers. The equipment is small and easy to operate.

Raw materials:
The process is divided into 3 stages:

1. Raw materials:

• Raw grinding section
• Furnace section
• Section Crushing clinkers

2. Section grinding to believe:
All raw materials must have a dimension of 25 mm. If the dimension of the raw material is larger than 25 mm, it must be crushed in a crusher and a hammer mill. All raw materials are crushed is stored in tank farms by discharge conveyors. Now, the raw materials are transported in accordance with their required percentage, with the help of belt feeders (certificate by PLC). The measured materials are sent to power the belt conveyors and after they are moved, in an elevator in a feed hopper. Power to the material is controlled with the help of a feeding / Feed table ratchet.

3. Section four:
The storage silo the mixed raw materials are transported to a nebulizer using a screw conveyor. Then water is sprayed on the mixture (10%) for that produce nodules with using of the nebulizer. These nodules are introduced into the furnace through the feed chute to achieve combustion and Fusion. The material advance very slowly in the oven. Inside, all the material fuses. After having passed through the combustion zone material slowly starts to cool. The sintering process begins and finally the clinker out of the oven.

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Product Details:

We are leading manufacturer and exporter of VSK Portland Cement Plants and our product is made up of good quality.

Raw Materials:


The plant is small and easy to operate.

The process is divided in 3 parts:

• Raw Mill Section
• kiln Section
• Clinker Grinding Section

1. Raw Mill Section :
All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.

Now, the raw materials are taken as per their required percentage with the help of a weigh belts(Control by PLC ). The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.

2. Kiln Section :
From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the kiln through feed chute for burning and Fusion. The material travels very slowly in the kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the kiln.

3. Clinker Grinding Section :
The clinker so obtained is crushed to make its size less than 25 mm. The crushers/Roller crusher are used to crush the clinker. The Gypsum is used as an additive. Both material crushed together and went into feed hoppers through elevator. They are collected through the feeders provided below the feed hoppers. The clinker and gypsum are mixed in certain ratios (5%). So, the weigh belt is used to weigh the ingredients for mixing. A modern electronic weighing & control system may also be used to weigh and measure the ingredients The ratchet/Tables feeder is used to control the feed in the mill and control the fineness of the Cement.

The ground Cement is taken to the aeration and storage silo with the help of elevator or air lift.The aerated Cement is filled in 50Kg bags with the help of packing machine. The product is stored in the godown through belt conveyor and stacking/dispatched as per requirements. The pollution control equipments are necessary as there may be dusting in the plant.

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Product Details:

We are leading manufacturer of Cement Plant.

The cement factory offered by us is composed of equipment, including ball mills , Furnace, Sieving, Elevator, Feeder Ratchet, Packaging Machine, Pollution Control Device, Tools, Media, waterslides Air & Air elevators and hoppers.

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Product Details:

We are leading manufacturer and exporter of Mini Cement Plants and our product is made up of good quality.

All our prepared cement, including vertical shaft kiln and clinker grinding units are functionally and mechanically superior to regular cement plants.

Our mini tiny plants cement are:

• VRRK: - Last Technology in Cement Plant Mini: - Capacity (30 TPD TO 300 TPD)

Raw material:

• Limestone (purity not less than 88% Total Carbonate)
• Clay (Black Earth) must be Buttery
• Coke / Coke Petro
• Laterite (Used if Clay does not have 16% Fe2O3)
• Plaster (additive used during Clinker Grinding)
• Manufacturing process

VSK Technology is used to make clinker small scale. The plant is small and easy to operate.

Raw Material with Percentage
1. Lime Stone 71-72
2. Clay (Black Soil) 16-18
3. Pet Coke 8
4. Iron dust 1% if required

The process is divided into 3 parts:

• Section Mill Raw
• furnace section
• Clinker Grinding Section

1. Section Mill Raw:
All raw materials must be smaller than 25 mm. If the size of the raw material is larger than 25 mm have to be crushed by a crusher, and hammer mill. All materials are stored crushed in storage land crawlers.

Now, the raw materials are taken according to a percentage required with the aid of a weighing dinta Control (PLC). The measured materials were to the feed conveyor and then it changed to a hopper feeder elevator. The feed material is controlled with the help Ratchet feeder / hopper frame.

2. Section of Furnace:
From the silo wave raw materials mixed are taken to Nodulizador with the help of a screw in the mixture trasnportador (10%) to nodes with the help of nodulizador.
These nodules are fed into the furnace by a trough for burning and fusion. The temperature goes up 1350OC in the burning zone.

The material travels very slowly in the furnace.
All material is melted here. After crossing the burning zone the material inertia slowly cooling. The clinkering begins and finally the clinker leaving the furnace.

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Product Details:

We are a reputed firm engaged in offering a wide range of Cement Making Plant.

These plants are manufactured using raw materials of the best quality as per industry-specified quality standards.

The plants offered by us comprise of ball mills, kiln, jaw crusher, elevator, ratchet feeder, packing machine, pollution control device and media, air lifers and air sliders and hoppers.

These plants are easy to install, operate and maintain.

 

Features:

• Easy to install

• Low maintenance needs

• Damage-resistant

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Product Details:

We are leading manufacturer and exporter of Cement Plants and our product is made up of good quality.

Cement plants offered by us include parts of the equipment , including ball mills , oven , jaw crusher, elevator, feeder ratchet device , machine wrapping machine , device pollution control , equipment, environment, sliders air and lifters air and hoppers .

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